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 Post le: Jeu Sep 27, 2018 8:04 am Sujet du message: recliners chairs The company purchased an empty building |
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Following recliners chairs As that wears a devastating fire, Latex International built a brand new manufacturing operation from your ground up. The automation method, including totally networked functions with SCADA, enabled higher throughput with 20% less space on the floor and 37% fewer employees. Part of an occasional series.
The morning connected with May 15, 2001 caused some sleepless nights for the actual executives and workers of Shelton, Conn. -based Latex Intercontinental (LI), which is somewhat ironic because the company is in the work of providing restful sleep to countless people who curl up when using the companys high end latex pads and mattresses in United states and Europe each night.
May 15th, a Thursday, was the day that fire destroyed the companys solely manufacturing plant, wiping out its inventory, its tools and its records, essentially sending the organization back to the pulling board.
That was a bad day, recalls Bob Maciejko, who seem to, like 240 other LI employees didnt knowledge the company would where to buy recliners chairs After a long daytime of work and working with kids improve with the setback. It was the center of the dot-com bust along with the spectre of unemployment loomed large covering the shoulders of everyone.
Before the fire we were the American market discuss leader for mattresses and pillows using the Talalay Process, states Maciejko, Automation Specialist. The Talalay Process may be a method of producing bits of molded latex foam rubber many proponents hail as an added natural healthier alternative that will competing processes, such as people that rely on petroleum-based foams.
The fire left LI not simply in serious threat with losing its market job to Asian and European importers, but with the real possibility of closing up shop rather than face a daunting improve. Fortunately that was in no way seriously considered, says Maciejko and LI made two important decisions: First the company thought we would rebuild and immediately commenced buying up excess ability from other suppliers in Europe it could continue to satisfy recliners chairs Cons: When it comes to help quality the demands of its customers, and it also decided to stay in Connecticut, despite the relatively higher cost of labor in the northeast.
The company purchased an empty building throughout nearby Shelton, Conn. plus began rebuilding immediately. However, they werent looking to help replicate what they witout a doubt had. Executives knew that when they were going to recuperate they had to take full advantage of the opportunity they had been administered to upgrade and modernize its operations.
We had already started the method of upgrading automation models, but as you would expect with any gradual roll-out it was before having its share with problems, says Maciejko, adding that islands regarding automation and silos have formed around key processes which are controlled by PLCs, including presses that form this latex mattress cores. Just about every PLC was programmed independently, nothing was networked together and many operations were still regular.
We wanted a highly integrated system that might provide recliners chairs the springs and this padding layers us with some sort of platform for plant-wide process control and optimization. Once the decision was built to stay in Connecticut where by our trained and experienced staff were, rather than going somewhere with reduce labor costs, we knew we had to do everything possible to drive efficiency to the process.
The firm settled on an automation alternative from Alpharetta, GA-based Siemens Industry and was installed and operating in its new plant exactly one full year after the fire.
Around LIs Talalay manufacturing method, liquid latex foam material is compounded in steel tanks and poured towards aluminum presses. Once your press closes, a vacuum is placed on completely fill the mold cavity while using foam, and the material is put through a series of actions including freezing, carbon dioxide injection and heating to solidify plus cure the latex foam. That mattress core is next removed, washed, dried and undergoes top quality testing before being sent for fabrication recliners chairs the springs eliminate support the location where the core is cut as well as the final product assembled.
LIs airbed core products are distributed under the Talatech common latex, Celsion temperature regulatory latex, NuFORM slow recuperation latex, and EverCloud quiltable latex brand names.
All the processes while in the new plant are controlled by some Simatic S7-400H PLCs. There're linked by a Profibus community to WinCC supervisory control and data acquisition (SCADA) hosts. The S7-400Hs control the particular compounding and press room portions from the plant directly, while 6 additional Simatic S7-300 PLCs manage washers, dryers and stuff handling systems, and are linked to the S7-400Hs via Profibus or Ethernet.
One of the numerous things the new system has allowed LI to accomplish was to embrace Thin Manufacturing. Because we have these tight integration and complete intelligence on our process we've found been able to explain to you a few kaizen events and use what we learned from them to improve our processes. . |
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